
Read the age before you compare prices
The manufacture date is on the nameplate, usually on a side panel. Age is what the $5,000 rule and the age rule both multiply against. A roof uses the install year instead of a nameplate.
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Repair or replaceEnter the age, the repair quote and the price of a new one. The calculator runs the $5,000 rule, the 50% rule and an age check, then compares the cost per year of repairing now with replacing now.
Reviewed 8 October 2026
Sources: CBS News, InterNACHI and the Department of Energy, listed at the end of this page.
Look before you decide
The same three questions apply to an air conditioner, a furnace, a water heater or a roof: how old it is, what the repair costs, and what a new one costs.

The three detail views below enlarge parts of the same photograph. Use them with the checks underneath.

The manufacture date is on the nameplate, usually on a side panel. Age is what the $5,000 rule and the age rule both multiply against. A roof uses the install year instead of a nameplate.

The calculator compares the repair you were quoted with the price of a new unit. A blank page is intentional. Do not decide from a verbal price.

Rust through the cabinet or a compressor that has failed is usually a replacement, not a repair. The same test covers a furnace, heat pump, water heater and roof. Pick the one you actually have.
HVAC technicians often use a quick test: multiply the age of the system by the repair cost. Above $5,000, replacing is usually the better long-term choice. A 12-year-old air conditioner with a $900 repair scores $10,800, so it fails the test; a 5-year-old one with the same repair scores $4,500 and is worth fixing.
If a repair costs half the price of a new unit or more, replacing usually gives better value, especially late in the item’s life. The rule works for appliances, water heaters and roofs as well as heating and cooling.
| System or item | Typical life | Typical replacement |
|---|---|---|
| Central air conditioner | 12 to 15 years | $5,000 to $11,000 with a furnace |
| Gas furnace | 15 to 20 years | $3,500 to $7,500 |
| Heat pump | 12 to 15 years | $6,000 to $14,000 |
| Tank water heater | 8 to 12 years | $1,300 to $3,000 |
| Tankless water heater | 18 to 20 years | $3,000 to $7,500 |
| Asphalt shingle roof | 20 to 30 years | $6,800 to $32,000 |
A $900 repair looks cheap next to a $7,500 replacement, but the repair may only buy two or three more years. The calculator divides the repair by the extra years it is likely to buy, adds the energy you keep paying for with an older unit and any further repairs, and compares that with the new price spread over a full expected life.
Replace sooner if the system uses R-22 refrigerant, is a safety risk such as a cracked heat exchanger, or a leaking tank. Leaks and failures can also cause water damage; see the water damage calculator.
Multiply the age of the heating or cooling system in years by the repair cost. If the result is more than $5,000, replacing is usually the better long-term choice; below $5,000, repairing usually makes sense.
If a repair costs 50% or more of the price of a new unit, replacing usually gives better value, especially for an item in the last part of its expected life.
Typically 12 to 15 years, and longer in mild climates with regular maintenance. Gas furnaces often last 15 to 20 years.
A tank water heater usually lasts 8 to 12 years. Small part repairs such as a thermostat or element can be worth it, but a leaking or rusting tank should be replaced.
A small repair can buy time, but an asphalt roof near the end of a 20 to 30 year life usually needs replacing within a few years. Compare the repair with the roof’s cost per year of remaining life.
Often. A newer, higher-efficiency system can cut cooling and heating costs, commonly by a few hundred dollars a year, depending on the old unit, the climate and your use. Enter your own estimate in the calculator.
No. Homeowners insurance does not pay for wear, age or mechanical breakdown. An equipment breakdown endorsement or home warranty may cover some failures.
Rules of thumb come from trade and consumer guidance; life expectancies from inspection industry data and the Department of Energy.
These organizations do not endorse ReplaceCost. The written policy, program rules, contractor scope and applicable law control the real result. See the full methodology for the source hierarchy and update process.
Age, repair cost and cost per year give a clearer answer than the repair bill alone.
Common wording people use when comparing costs, estimates and next steps.
Each tool itemizes the work, shows a planning range, and explains how age, depreciation and your deductible can change the insurance check.
Planning summary: Start with the physical replacement estimator, then run the Claim gap tool with the replacement figure, item age, expected life and deductible from your declarations page. The result is a planning estimate — not a contractor quote or coverage decision.