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Repair or replace

Repair or replace calculator

Enter the age, the repair quote and the price of a new one. The calculator runs the $5,000 rule, the 50% rule and an age check, then compares the cost per year of repairing now with replacing now.

Reviewed 8 October 2026

See the illustrated guide

Written and maintained byMantu Kumar
Evidence review8 October 2026
Calculation rulesRead the methodology Quality standardEditorial policy

Key facts at a glance

  • $5,000 rule: age × repair cost above $5,000 points to replacing heating or cooling.
  • 50% rule: a repair at half the price of new is rarely worth it.
  • Central AC lasts about 12–15 years; a gas furnace 15–20.
  • A tank water heater lasts about 8–12 years; tankless about 20.
  • An asphalt shingle roof lasts about 20–30 years.
  • Homeowners insurance does not pay for wear or mechanical breakdown.

Sources: CBS News, InterNACHI and the Department of Energy, listed at the end of this page.

Repair now or replace now

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What broke
Changing this fills in a typical life, price and energy saving.
Check the date on the rating label or the install paperwork.
Typical life for this item; adjust for your climate and upkeep.
What the technician quoted for this repair.
Replacing it
A written quote, or the estimate from our cost calculators.
Money already spent on this item recently.
Use 0 for a roof. A newer, more efficient unit often saves $100–$400 a year.

Look before you decide

Read the age, the condition and the warning signs

The same three questions apply to an air conditioner, a furnace, a water heater or a roof: how old it is, what the repair costs, and what a new one costs.

Aged outdoor air conditioner on a concrete pad, with a blank clipboard, a calculator and a water heater visible through a doorway.
An older condenser, a blank quote sheet and another appliance in the same house. Age and the two prices are the inputs. The paper is blank on purpose: use your own numbers.AI-generated illustration for explanation. Not a site inspection, measurement or eligibility record.

The three detail views below enlarge parts of the same photograph. Use them with the checks underneath.

Older, weathered outdoor air conditioner on a concrete pad.The outdoor unit

Read the age before you compare prices

The manufacture date is on the nameplate, usually on a side panel. Age is what the $5,000 rule and the age rule both multiply against. A roof uses the install year instead of a nameplate.

Blank clipboard and a calculator on a work table.Repair price and replacement price

Get both numbers in writing

The calculator compares the repair you were quoted with the price of a new unit. A blank page is intentional. Do not decide from a verbal price.

Lower half of a weathered condenser sitting on its concrete pad.Condition at the base

Look for the failure you cannot patch

Rust through the cabinet or a compressor that has failed is usually a replacement, not a repair. The same test covers a furnace, heat pump, water heater and roof. Pick the one you actually have.

Before you pay for the repair, confirm these

Age
Manufacture date from the label or the install invoice
Diagnosis
What failed, what is likely to fail next and whether parts are still made
Replacement quote
A written price for a new unit to compare against the repair
Price a new HVAC system Price a new water heater
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The $5,000 rule for heating and cooling

HVAC technicians often use a quick test: multiply the age of the system by the repair cost. Above $5,000, replacing is usually the better long-term choice. A 12-year-old air conditioner with a $900 repair scores $10,800, so it fails the test; a 5-year-old one with the same repair scores $4,500 and is worth fixing.

The 50% rule

If a repair costs half the price of a new unit or more, replacing usually gives better value, especially late in the item’s life. The rule works for appliances, water heaters and roofs as well as heating and cooling.

How long home systems last

System or itemTypical lifeTypical replacement
Central air conditioner12 to 15 years$5,000 to $11,000 with a furnace
Gas furnace15 to 20 years$3,500 to $7,500
Heat pump12 to 15 years$6,000 to $14,000
Tank water heater8 to 12 years$1,300 to $3,000
Tankless water heater18 to 20 years$3,000 to $7,500
Asphalt shingle roof20 to 30 years$6,800 to $32,000
Life expectancy varies with climate, water quality, installation and maintenance. Prices are planning ranges from our cost calculators.

Cost per year is the fairer comparison

A $900 repair looks cheap next to a $7,500 replacement, but the repair may only buy two or three more years. The calculator divides the repair by the extra years it is likely to buy, adds the energy you keep paying for with an older unit and any further repairs, and compares that with the new price spread over a full expected life.

When repairing still makes sense

Replace sooner if the system uses R-22 refrigerant, is a safety risk such as a cracked heat exchanger, or a leaking tank. Leaks and failures can also cause water damage; see the water damage calculator.

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Questions

What is the $5,000 rule for HVAC?

Multiply the age of the heating or cooling system in years by the repair cost. If the result is more than $5,000, replacing is usually the better long-term choice; below $5,000, repairing usually makes sense.

What is the 50% rule for repair or replace?

If a repair costs 50% or more of the price of a new unit, replacing usually gives better value, especially for an item in the last part of its expected life.

How long does a central air conditioner last?

Typically 12 to 15 years, and longer in mild climates with regular maintenance. Gas furnaces often last 15 to 20 years.

Should I repair a 10-year-old water heater?

A tank water heater usually lasts 8 to 12 years. Small part repairs such as a thermostat or element can be worth it, but a leaking or rusting tank should be replaced.

Is it worth repairing a 20-year-old roof?

A small repair can buy time, but an asphalt roof near the end of a 20 to 30 year life usually needs replacing within a few years. Compare the repair with the roof’s cost per year of remaining life.

Does a new HVAC system save money on energy?

Often. A newer, higher-efficiency system can cut cooling and heating costs, commonly by a few hundred dollars a year, depending on the old unit, the climate and your use. Enter your own estimate in the calculator.

Will insurance pay to replace a worn-out system?

No. Homeowners insurance does not pay for wear, age or mechanical breakdown. An equipment breakdown endorsement or home warranty may cover some failures.

Related

How to use this result These are common rules of thumb and a simple cost-per-year comparison, not a diagnosis. A licensed technician’s inspection, safety issues and the availability of parts can override the result.
Evidence trail

Sources used to check this tool

Rules of thumb come from trade and consumer guidance; life expectancies from inspection industry data and the Department of Energy.

Reviewed 8 October 2026

These organizations do not endorse ReplaceCost. The written policy, program rules, contractor scope and applicable law control the real result. See the full methodology for the source hierarchy and update process.

Repair or replace

Put the repair quote next to the price of new

Age, repair cost and cost per year give a clearer answer than the repair bill alone.

$5,000 rule Age times repair cost above $5,000 points to replacing.
50% rule A repair at half the price of new is rarely worth it late in life.
Expected life Most systems give warning signs in their last quarter.
Energy savings A newer unit can pay part of its cost back each year.
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Every estimator, one method

All replacement cost tools

Each tool itemizes the work, shows a planning range, and explains how age, depreciation and your deductible can change the insurance check.

Roof$6,800–$32,000Squares, pitch, material and the ACV/RCV payout split. Solar$15,000–$40,000System size, installed cost, savings and payback period. HVAC$4,000–$19,000Furnace, AC and heat pump costs sized by tonnage. Windows$650–$1,900 eachInsert or full-frame replacement, per window and whole house. Water heater$1,300–$7,500Tank and tankless systems by capacity, fuel and access. Siding$8,700–$32,000Wall-area estimate for vinyl, fiber cement and wood. Gutters$1,900–$5,500Linear-foot estimate for sectional, seamless and guards. Flooring$3–$22 / sq ftMaterial, removal, subfloor repair and water-claim matching. Claim gapACV vs RCVSee the first check, depreciation holdback and your final share. Rebuild cost$200–$305 / sq ftWhole-home rebuild range and a Coverage A shortfall check. Roof areaSquares and bundlesPitch-corrected roof area, waste and shingle bundles to order. Roof taxDeduction & basisDeductible, depreciated or added to basis: a roof by how the home is used. Roof grantsFree screeningCheck which roof repair programs fit your income, age and location. File a claim?File or pay yourselfPayout after deductible against the premium increase a claim can bring. Water damage$1,300–$25,000Drying, flood cuts, flooring and mold by water category and delay. Repair or replace$5,000 & 50% rulesAC, furnace, water heater or roof: test the repair against new. AC size (BTU)BTU and tonsRoom or whole-home cooling load, unit size and tonnage. Fence$10–$65 / ftLinear-foot fence cost by material and height, with gates. Deck$15–$60 / sq ftDeck boards, framing, railing and stairs by material.

Planning summary: Start with the physical replacement estimator, then run the Claim gap tool with the replacement figure, item age, expected life and deductible from your declarations page. The result is a planning estimate — not a contractor quote or coverage decision.